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View Full Version : 05 Kawasaki Ninja 636 - The Rebuild


05barbiestunter636
11-13-2008, 10:13 PM
So after blowing whatever up, I decided to tear my bike down again and pull the motor, then tear it apart. We just got the motor out of it earlier.

http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0014.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0016.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0015.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0017.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0019.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0032.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0035.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0036.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0033.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0307bikeworkandrandom0034.jpg

05barbiestunter636
11-13-2008, 10:16 PM
Next on the list:

*Bead-blasting everything
*Powdercoating everything
*Tearing apart the motor
*Either fixing it if its somethign easy and small, or getting a new motor
*Fairing Repaint
*Generally cleaning everything.
*New fork seals
*Other random shit

B.A.D.
11-14-2008, 01:17 AM
:( *as a tear slowly drips down one cheek* :(
See you soon old friend! 8-)

01F4izzy
11-14-2008, 02:38 AM
nice pink... errrrr wait, is that white? lol

95gsx
11-14-2008, 05:29 AM
looks tanish

Jester
11-14-2008, 10:13 AM
dude now that you've got it at this stage, you could do some serious cool color schemes. powdercoat the whole frame too and not just spray paint lol.

Trick
11-14-2008, 12:45 PM
dude now that you've got it at this stage, you could do some serious cool color schemes. powdercoat the whole frame too and not just spray paint lol.

ya like black on black with a silver swingarm! That would be SO BA!!

Burntz
11-14-2008, 01:22 PM
He's lazy so i typed it all haha, but ya thats what he's doing, beadblasting it all then powder coating everything that was originally pink.. pink. Except this time it won't fade to grey lol

Trick
11-14-2008, 07:27 PM
He's lazy so i typed it all haha, but ya thats what he's doing, beadblasting it all then powder coating everything that was originally pink.. pink. Except this time it won't fade to ghey lol

fixed it for ya

Jester
11-15-2008, 01:24 AM
pat. get laid. jesus christ. Quit being so bitchy.

Trick
11-15-2008, 12:42 PM
note taken. You want to come over tonight? Maybe watch a movie? 8-)

I am just jealous of The 636 Chopper!!

Burntz
11-16-2008, 03:04 AM
he said if he buys a new bike next year, we're converting it to crotch rocket chopper... HAHA

Tommycatz
11-16-2008, 08:10 PM
check out that sweet f4 plastic in the back, I wonder were that came from 8-) lol

Burntz
11-17-2008, 04:45 AM
we stole that off some noobs bike.. :P
forreal though, we need to go grab your bike from his old house.

Burntz
11-17-2008, 05:12 AM
Fu Fu took apart the engine today

http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20038.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20039.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20040.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20041.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20042.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20044.jpg

As you can probably see, he spun a bearing haha.

Then I walk in and catch this little fucker in my room

http://i73.photobucket.com/albums/i232/xBurntzx/2008_0311bikeworkandrandom20045.jpg

Trick
11-17-2008, 11:24 AM
lets feed him to my snake^^

B.A.D.
11-17-2008, 12:23 PM
spray paint him pink and let it go....just to fuck with people! :twisted:

Bigstunter10r
11-20-2008, 09:11 AM
Thats alot of work fujan, hopefully luck will be on your side!!! You know what I mean!

Burntz
11-21-2008, 05:27 AM
Haha cam, not looking so good. He took it in to school to Mic stuff, and its not just bearings needing replaced, and its not good to machine a crank in a bike motor, so he's still probably looking for a replacement motor, and parting out his. But we'll at least be making his bike BAMF again till he finds one.

Mr. Jeff
11-21-2008, 03:59 PM
BAMF???
your gay

Nickels
11-21-2008, 05:18 PM
you're*

Burntz
11-21-2008, 05:26 PM
i was trying to sound cool dick!! god :(

fuck grammar nickels

B.A.D.
11-21-2008, 08:38 PM
nickels is a Grammar Nazi. 8-)

Nickels
11-21-2008, 08:44 PM
It's just weird that 18+ yr old people don't know the difference between your/you're and there/their/they're. Like my roommate, who is a senior in college, said he doesn't actually know the difference.. wtf?!

B.A.D.
11-22-2008, 12:58 AM
I've always hated "then/than" mistakes...

Burntz
11-22-2008, 04:38 AM
I know the differences perfectly, I just don't think about it when I'm typing

01F4izzy
11-22-2008, 11:00 AM
It's just weird that 18+ yr old people don't know the difference between your/you're !

your is just easier to type, you don't have to stress your fingers and go all the way to those extra 2 keys.

95gsx
11-22-2008, 12:39 PM
It's just weird that 18+ yr old people don't know the difference between your/you're !

your is just easier to type, i'm lazy.

ninja fixed!

your you're took about 1 millllla second.

01F4izzy
11-22-2008, 12:50 PM
that milla second is important to me

95gsx
11-22-2008, 03:24 PM
it adds up

05barbiestunter636
11-22-2008, 06:07 PM
you guys would take my work log and turn it into your own grammar war!

(your, you're)...sounds made up! lol (thats for jakey)

01F4izzy
11-23-2008, 12:13 AM
you guys would take my work log and turn it into your own grammar war!

(your, you're)...sounds made up! lol (thats for jakey)

haha..... funny! lol sorry i didnt come over the other night... i fell asleep at like 10:30!

Nickels
11-23-2008, 03:55 PM
You dont really need the '
Just slide your finger over and hit the e after you hit the r. Its pretty simple..

B.A.D.
12-21-2008, 05:51 PM
I am just jealous of The 636 Chopper!!

hmmm....

Burntz
12-30-2008, 08:30 PM
it actually looks just like that, i can upload a photo if needed lol

B.A.D.
01-01-2009, 12:39 PM
haha, I believe it (minus that's a Ducati.... :evil: HOW DARE YOU! :evil: )

Burntz
01-23-2009, 04:47 PM
So... update for Fujan, he'll be having a BRAND NEW motor today, and alot of other BRAND NEW parts ... :)

Tommycatz
01-24-2009, 12:14 PM
nice!

Jester
01-24-2009, 12:39 PM
He should have just bought a honda

95gsx
01-24-2009, 12:49 PM
or a yamaha

Trick
01-24-2009, 01:26 PM
or a yamaha

95gsx
01-24-2009, 02:35 PM
fail proof yourself and by a yami!

Burntz
01-24-2009, 03:53 PM
im awaitin permission to post spy shots, might be up by tonight nigs

95gsx
01-24-2009, 03:58 PM
its just a motor what spy shots do we need.


google.com - search for gay 636 motor and you will find it. OMGZZZZZ

Burntz
01-24-2009, 04:10 PM
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0517spyshot0010.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0517spyshot0008.jpg
http://i73.photobucket.com/albums/i232/xBurntzx/2008_0517spyshot0007.jpg

YAP JUST A MOTOR


you guys might get some more pictures... if your LUCKY!!

Nickels
01-24-2009, 05:19 PM
OMG HES MAKING HIS BIKE RUN!! SECRETS!! HOW IS HE GONNA DO IT?! OMG OMG, HE MIGHT HAVE AN EXHAUST TOO!! OMG OMG

Is it really that big of a deal? lol

05barbiestunter636
01-24-2009, 05:56 PM
actually yes it is cause no one else is on here doin shit so dont be debbie downer nickels! lol

Nickels
01-24-2009, 07:27 PM
lol, i just get annoyed when people dont wanna tell anyone what they have, and act like its a big deal. Most the time (on scracing) its just some dumbass putting a 350 in a 3rd gen camaro, or a s10 or something that has been done a billion times.

Another thing that is annoying, is when 2 people go to race, and one lies about his mods, wins, then brags about winning.

Trick
01-24-2009, 08:53 PM
hey ryan... I know someone also with a green bike that you have a connection with....

but looks good, Let me know when you start tearing into it... I'll sit by with a beverage in my hand and watch :)

Burntz
01-24-2009, 10:13 PM
ill join you pat

95gsx
01-24-2009, 11:31 PM
i say build the green one

Jester
01-25-2009, 01:04 AM
ya no one else on here is doing shit to their bikes this winter. (fuckin rolls eyes) Granted it wasnt torn down to the point of Jeff's bike or your bike, but mine was ripped apart to damn near just frame and motor.

Trick
01-25-2009, 04:50 AM
WL or lies^^^

95gsx
01-25-2009, 11:13 AM
btw how is that going jim i need some pictures for my portfolio.

Nickels
01-25-2009, 03:56 PM
I did stuff to my bikes this winter.. i start them once a week, and put teh ninja on the center stand, and slapped some wood under the front to get the front wheels off the ground too. Its a pretty tedious task to do, but it had to be done.

05barbiestunter636
01-25-2009, 06:31 PM
im not saying no one is doing shit to their bikes i was sayin no one has posted any of the stuff up here. The only reason why justin wasnt showin you guys was because i was the one who wanted to post them up. But i tore into it pretty hard today and got the new exhaust on just to hear the new sound and get measurements to get it down. But yeah pat ill hit you up when i do. I can always use some company

95gsx
01-25-2009, 08:31 PM
we just are not making a work log out of it. a+ to you

05barbiestunter636
01-26-2009, 01:02 AM
well F- to you dear sir bout not making work logs...

Trick
01-26-2009, 01:05 AM
I'll make a wl about my truck... Taking all my time

01F4izzy
01-26-2009, 01:16 AM
havent started my shit yet, suppose i should get on that... but fuck all you guys im not making a work log till after its done, its a SUPRIZE! theres only one person on this board that knows sorta somewhat of what im doing!

05barbiestunter636
01-26-2009, 01:25 AM
your gonna paint it purple and hang giant dildoes off it! secrets out now hahahahaha fuck your chevy shit

Nickels
01-26-2009, 08:37 PM
I think i know!

Burntz
01-29-2009, 06:01 AM
havent started my shit yet, suppose i should get on that... but fuck all you guys im not making a work log till after its done, its a SUPRIZE! theres only one person on this board that knows sorta somewhat of what im doing!

two possibly three now biotchhh

By the way, Ryan and I did some work tonight. Got the new bike tore down pretty good.

Tank/fairings off
Header/exhaust off
Airbox off
Triple off
Subframe off
Calipers/lines off
Rearsets/Passenger pegs off

Basically its just the swingarm, wheels, frame, motor, and forks left. Probably dropping the motor tomorrow or friday.

05barbiestunter636
01-29-2009, 12:31 PM
Mainly i did work for 3 hours and you helped for 30 min lol

01F4izzy
01-29-2009, 06:26 PM
Mainly i did work for 3 hours and you helped for 30 min lol

haha oh damn.

Nickels
01-30-2009, 03:43 PM
Thats usually how shit goes, lol.

Burntz
02-01-2009, 02:35 PM
I was out their for at least an hour lol.

Update: Travis and Ryan got the motor dropped, swingarm disconnected, forks off, etc etc.

His cage, subcage, and possibly other stuff has been sandblasted.

Nickels
02-01-2009, 08:19 PM
You were out their?

05barbiestunter636
02-02-2009, 02:10 AM
ahhh the grammer nazi

tomorrow im takin the swingarm to school to remove the needle bearings and finish sandblasting the old frame then all i gotta do is wait for my moneys on the 5th and buy the powder

636KAWI
02-12-2009, 11:17 PM
Is that your green kawi in the pics?

05barbiestunter636
02-13-2009, 12:28 AM
yes sir

636KAWI
02-13-2009, 01:24 AM
What extra parts you have?

Trick
02-13-2009, 02:23 AM
What extra parts you have?

these?

http://starcityriders.com/Forums/showthread.php?t=1153

Burntz
02-14-2009, 10:40 PM
he meant like off the parts bike.

Its to be determined right now cuz hes not sure if he wants to build another bike out of the parts, or sell them all..

05barbiestunter636
03-01-2009, 07:31 PM
so i guess i havent been on here in awhile but im still workin on it, i decided to take my old forks apart and have them powdercoated as well, I have been in the process of painting my fairings and all the parts i wanted powdercoated are actually at the powdercoater right now. I decided to go with the shimmer candy rasberrry, tuchbag told me he saw a sample of it and it is sick as shit so im just waiting to get them back and ill get ahold of some of you and i will get some beer and put this thing back together in one night....hopefully! lol

Trick
03-01-2009, 08:18 PM
Beer

turbo_jb
03-01-2009, 09:24 PM
in for free beer. actually ill take a crown and coke

Nickels
03-01-2009, 11:30 PM
^ the gay ones usually do..

turbo_jb
03-02-2009, 08:31 PM
crown is for gays???? u must not know much.

Nickels
03-02-2009, 11:05 PM
Why are you so defensive? Someone must LOVE the cock...

turbo_jb
03-03-2009, 12:45 AM
i guess i just thought we were leaving that job to u....

Trick
03-03-2009, 01:15 AM
For every king, a crown...

Burntz
03-03-2009, 03:27 AM
I remember when I had MY first beer

turbo_jb
03-03-2009, 01:23 PM
who here doesnt like crown? who here would rather have a beer than a crown?

05barbiestunter636
03-03-2009, 01:53 PM
me i dont drink hard alcohol plus i dont want you guys wasted working on my pretty new bike lol

Nickels
03-03-2009, 06:04 PM
I dont drink beer in general.. im not a real man :(

Trick
03-03-2009, 08:17 PM
me i dont drink hard alcohol plus i dont want you guys wasted working on my pretty new bike lol

precisely... that way we get drunk and watch you do all the work... i thought that was the plan this whole time :lost:

Trick
03-03-2009, 08:18 PM
wtf... smilies not working??

:headbang:
:kiss:
:Hammer:

Trick
03-03-2009, 08:19 PM
:lost:

:rofl:

turbo_jb
03-03-2009, 09:44 PM
ha. i agree. we drink u work.
kinda like the strip club

Nickels
03-04-2009, 09:14 PM
Hahahaha

Trick
03-04-2009, 10:11 PM
ha. i agree. we drink u work.
kinda like the strip club

and instead of monies we hand you tools

05barbiestunter636
03-09-2009, 12:49 PM
as long as you guys enjoy hairy ass cracks



Update------------Got all stuff back from powdercoat but they ended up running out of powder when the got half way done with my frame and swingarm so i overnighted more powder so it should be here tomorrow. I also got my plastics paint white and black and need to go get lime green stickers made for the writing i will have on it. Pics to come soon

Trick
03-09-2009, 01:49 PM
Pics dammit

05barbiestunter636
03-09-2009, 03:57 PM
i dont think the pics justify the shear beauty of this powdercoat job

Trick
03-09-2009, 04:02 PM
I'll just come look when I come pay you monies...

05barbiestunter636
03-09-2009, 04:05 PM
yeah its a beautiful site, when you get back from col?

Trick
03-09-2009, 04:14 PM
Back

05barbiestunter636
03-09-2009, 04:42 PM
o well thats nice to know, hit me up later

Nickels
03-09-2009, 05:26 PM
OMG i saw it :ohnoes: